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(1) The purpose of this procedure is to ensure the management of risks associated with working at heights at Southern Cross University (SCU) are appropriately managed and controlled. (2) The purpose of this procedure is to ensure Southern Cross University’s management, employees, contractors, students, visitors and others are aware of the risks associated with working at heights in the workplace, management strategies and to provide advice on appropriate controls. (3) All employees, students and others including both independent contractors and contractors under SCU control are to be made aware of and follow this procedure. (4) This Procedure applies to all SCU Work Units and sites. The procedure aligns with WHS legislation in the relevant jurisdictions SCU operates in. (5) This procedure identifies the requirements for working at height including: (6) Users of this procedure include: (7) SCU will ensure that consultation occurs with employees and contractors who may be working at heights, those who may be directly affected by those working at heights and other duty holders. (8) During the development of safe work instructions (SWI), SCU employees and contractors will be actively involved in the consultation process regarding hazard identifications, risk assessment, control implementation, and providing feedback and monitoring post implementation. (9) You must identify all locations and tasks that could cause injury due to a fall. This includes access to the areas where work is to be carried out. Tasks that need particular attention are those carried out: (10) All potential hazards and risks relating to falling from one level to another shall be identified and the risk of harm to person resulting from such a hazard assessed. (11) The assessment shall be undertaken at the earliest possible time during the planning of the work to either eliminate the hazard or reduce the risk to as low as reasonably practicable using WHSMP02 - FOR - 03 Task Hazard Analysis. (12) When assessing the risks arising from each fall hazard, the following matters should be considered: (13) SCU employees are required to visually inspect working at heights equipment (fall arrest/restraint equipment) prior to each use. Once the hazards have been identified, control measures must be implemented to ensure fall protection or fall prevention is used when working at height. (14) In managing the risks of falls, the WHS Regulation requires the following specific control measures to be implemented, where it is reasonably practicable to do so: (15) In some cases, a combination of control measures may be necessary, for example using a safety harness while working from an elevating work platform. (16) The hierarchy of controls shall be applied in order of effectiveness: (17) Working under fall arrest shall only be considered when all other safe work methods have been exhausted. When fall prevention systems are removed, no one is to stand within two metres of the exposed edge without wearing approved fall arrest/restraint equipment. (18) Whenever work at heights is undertaken, a rescue and recovery plan shall be prepared prior to employees commencing work. The employees conducting the work shall be involved in the development of the emergency response rescue plan ensuring they are aware of areas of potential concern. (19) Emergency response plans shall be developed for the worksite by competent persons trained in working at heights. Access to first aid equipment and facilities for the administration of first aid. (20) Where possible, two persons shall be present, with one used as a standby, when any working at heights is performed so that any emergency can be raised and managed quickly. (21) In situations where complex rescue processes may be required it may be necessary to advise rescue services prior to and at the completion of the work. (22) Recovery of employees from height shall only be undertaken by competent employees. Rescue can only be carried out if it is safe to do so and where the rescue will not place the rescuer, individual and others at risk of injury. (23) Emergency Procedures should consider the following situations: (24) These procedures should be clearly communicated to and understood by all relevant employees and contractors prior to beginning the task. (25) During the risk assessment for the working at heights task, any applicable emergency situations are to be considered. This will include an assessment of the potential scenarios and the rescue plan for each scenario. This information is also to be recorded in the Working at Heights Permit. (26) As a minimum the rescue and recovery plan shall include: (27) The rescue plan needs to ensure it is suitable for reducing the potential for suspension trauma of a person. (28) The following minimum mandatory controls shall be implemented when working at heights: (29) Work at Height control measures must be maintained so they remain fit for purpose, suitable for the nature and duration of the work and installed, set up and used correctly. They should be reviewed as per WHSMP15: WHS Audit and Assurance. (30) Working at Heights Permits (31) Working at heights permits must be completed by employees or contractors scheduled to undertake works at or above 2 metres on university property. All permits must be in line with WHS legislative requirements and approved by an authorised SCU Permit Issuer. (32) The work at height permit (WHSMP09 – FOR – 03 – Working at Heights Permit) shall be developed by the Permit Holder and authorised by the Permit Issuer as per WHSMP09: Permit to work - Hazardous Work. (33) The work at height permit shall clearly document: (34) A SWMS or SWI, rescue plan, drawings, maps, plans and other documents associated with the work shall be attached to the Permit for review as part of the Permit approval process. (35) The permit completion, approval, validity, suspension and cancellation process are outlined in detail in the WHSMP09: Permit to Work Procedure. (36) A positioning system that consists of equipment that enables a person to be positioned safely and supported at a work location for the duration of the task while working at height. It enables a person to work supported in a harness in tension in such a way that a fall is prevented The use of positioning systems requires a higher level of operator competency and supervisor vigilance and therefore the systems should only be used where the use of higher order controls is not practicable and determined by risk assessment as appropriate. Users including supervisors should undertake a competency-based course of training. (37) This system provides for access to, and working at a workplace, usually by means of vertically suspended ropes. Industrial rope systems have some fall arrest components, but the main purpose is to provide access to a work area rather than intrinsically safe fall protection. Other methods of access shall always be considered ahead of rope access, e.g. EWP’s, scaffolding etc. (38) When working a rope access there shall be a minimum of two attachments, each having an independent anchorage point. Each of the work ropes shall have a fail-safe descent mechanism. (39) All secondary tools and equipment shall be attached by lanyards to work harness to avoid danger to people below. (40) The area below shall be barricaded, signed and cleared of all employees not involved with the work to be performed. (41) A minimum of two competent employees are required for any job, each with the ability to rescue the other if needed. (42) Fall restraint systems are not designed for impact loads and therefore where there is any possibility of a person wearing a fall restraint device being able to approach an edge where a fall is possible then fall restraints shall not be used. (43) A fall restraint system is suitable for use where the user can maintain secure footing without having to tension the restraint line and without the aid of any other hand hold or lateral support. When deciding whether secure footing can be maintained, the following shall be considered: (44) A restraint technique controls a person’s movement by physically preventing the person reaching a position at which there is a risk of a fall. It consists of a harness that is connected by a lanyard to an anchorage or horizontal lifeline. It must be set up to prevent the wearer from reaching an unprotected edge. (45) A fall-arrest system is intended to safely stop a worker falling an uncontrolled distance and reduce the impact of the fall. This system must only be used if it is not reasonably practicable to use higher level controls or if higher level controls might not be fully effective in preventing a fall on their own. (46) All equipment used for fall-arrest should be designed, manufactured, selected and used in compliance with AS/NZS 1891 Industrial fall-arrest systems and devices series. (47) Key safety considerations in using fall arrest systems are: (48) Fall Arrest can only be considered where there is a clear fall zone below the work activity and that there is enough distance available for a person using the system to fall to prevent the person hitting an object, the ground, or another surface, other than a vertical surface. (49) Any work that is to rely solely on Fall Arrest equipment as the means of hazard control shall be identified in the SWMS/SWI and approved by the Work Unit Manager prior to implementation. (50) A fall arrest system should be used instead of a restraint system if any of the following situations apply: (51) Harnesses, lanyards, pole straps and related fittings shall be compliant with AS/NZS 1891.1 Industrial Fall Arrest Systems – Harnesses and Ancillary Equipment. Selection and use shall be in accordance with AS/NZS 1891.4:2009 Industrial Fall Arrest Devices – Selection, Safe Use and Maintenance. (52) Principal uses of harnesses, lanyards and pole straps are defined below. (53) The minimum requirements for harnesses and lanyards are: (54) Static lines or anchorages used in a Fall Arrest system shall be manufactured and installed in accordance with AS1891.2 Industrial Fall Arrest Systems and Devices- Horizontal Lifeline and Rail Systems and AS1891.4 Industrial Fall Arrest Systems and Devices – Inspection, Care, Use and Maintenance. (55) The maximum span between anchor points for a temporary lifeline should be no greater than 4 meters unless specifically designed and endorsed in writing by an Engineer, to be a longer length. This is due to the dynamic sag factor of the temporary lifeline and should be considered when calculating maximum ground clearance requirement for a fall-arrest system. (56) All static lines must be installed, and their ongoing quarterly inspections performed by a competent person. (57) Static lines shall be erected in such a manner to ensure that the static lines or associated equipment are not at any time subjected to damage as a result of being exposed to sharp edges, hot work, equipment falling on or against them or chemicals, paints or alkalis. (58) Each competent person using a static line shall, prior to each use, inspect all anchorage points to ensure the anchorage has not been subjected to any damage or alteration. Proof loading should be applied if any doubt exists. (59) An information tag shall be provided at each static line anchorage point. Information on the tag will incorporate the name and qualification of the person erecting the static line, the date of erection, and the next scheduled inspection date. (60) All anchorage points should comply with the requirements in AS/NZS 1891:4 industrial fall-arrest systems and devices – Part 4: Selection, use and maintenance. (61) Insert-type anchors, that is anchors installed in partial depth holes in concrete or other masonry, including friction, chemical and screw type anchors, should not be used for fall arrest anchors where the potential loading is a direct pull-out load. (62) All fixed or permanent structural anchorage points shall be certified by an Engineer and shall be non-destructive proof tested after installation if that person so requires. Installation and testing documentation including the Engineer’s certificate shall be maintained by the for the duration of the anchor point. (63) Friction and grouted anchorages shall be certified by an Engineer and proof loaded to 50% of the design ultimate strength in accordance with manufacturer’s instructions after installation and prior to its initial use. (64) Where anchorage points are in place for longer than 1 month, a sign/tag shall be affixed to identify: (65) Permanent anchorage points shall have the sign displayed with the anchorage point or at a prominent position at the entry to the area. (66) Temporary anchorages shall be installed in accordance with the manufacturers or designers instructions and shall be inspected by an approved competent person prior to use. (67) Anchorages used for less than a month shall be removed as soon as they are no longer required. (68) The position of the anchor must be as close as practicable to vertical above the place of work so that in the event of a fall the employee cannot swing and strike any structure, plant, or equipment (i.e. pendulum effect). (69) Single point anchorages shall have an ultimate strength of 15 kN. For two persons, this anchor point must be able to withstand a force of 21kN. (70) Anchorage slings shall be installed by a competent person with a minimum qualification of an advanced rigger. All shackles used must be rated and moused. (71) There must be adequate fall clearance below the anchor point to ensure that the employee cannot strike any structure, plant or equipment or the ground in the event of a fall. (72) Slings shall be installed with all slack removed. If installed with a basket hitch the angle between the legs of the sling shall be 120º degrees maximum. If installed with a choked hitch, the tail shall be kept as short as possible. (73) Adequate and secure protection shall be provided at all locations where slings would otherwise be subject to hot surfaces, abrasion or cutting which may lead to failure of the rope, e.g. at sharp corners and edges. (74) When considering the use of inertia reels, bear in mind that they might not be effective in certain situations. For example, if a worker falls down the inclined surface of a steeply pitched roof, the inertia reel line may keep extending from the reel—it may not lock. (75) Inertia reels should not be used as working supports by locking the system and allowing it to support the user during normal work. They are not designed for continuous support. (76) Vertical and self-retracting anchorage lines can be used as a risk control measure in connection with work performed from boatswains’ chairs and ladders. Where such lines are used, only one person may be attached to any one line. (78) If welding or other hot work activity is being carried out at a workplace where a fall prevention system is in operation, then it shall be ensured that: (79) Persons using the fall prevention system and equipment are protected from hot particles or sparks resulting from the welding or hot work activity. (80) The fall prevention system is protected from hot particles or sparks. (81) Installation of fixed platforms, walkways, stairs, and ladders shall be in accordance with AS 1657:2018 Fixed Platforms, Walkways, Stairways and Ladders – Design, Construction, and Installation. (82) All fixed platforms, walkways, stairs and ladders shall be inspected at regular intervals. (83) Where a person is at risk of falling, edge protection shall be provided by means of guardrails. (84) Guardrails may be used to provide effective fall prevention: (86) The guardrail system, method of attachment and the supporting structure should be capable of withstanding the loads that will be applied. The required load resistance will depend on the momentum of a falling person. For example, the momentum of a person falling from a pitched roof will increase as the pitch, that is, the angle, of the roof increases. (87) Any hole or opening (other than a lift well, stairwell or vehicle inspection pit) shall be protected by a physical hard barricade. (88) Any hole or opening that has not been hard barricaded shall be fully covered to prevent employees or objects from falling to lower levels with a material that is: (89) Where there is a risk of an object falling from above the following controls shall be implemented: (90) Where employees are required to walk through or work in areas where overhead work is taking place and there is a risk of dropped objects, then overhead protection shall be provided of a capacity to prevent injury. (91) Tools and equipment and material used at heights shall be secured and stored correctly to prevent the risk of objects falling from above. This includes the use of items such as wrist restraints, tool lanyards, and or tool belts. (92) Where tools, equipment and/or materials are raised or lowered from or to a working area by hand, this shall be performed using a rope whit the tools and equipment securely tied. Larger items shall be by done so by crane with appropriate measures. The drop zone during raising and/or lowering of tools and equipment shall be barricaded with signposts to prevent access. (93) Only personnel who are trained, competent and authorised are to erect and inspect scaffolding. (94) No person is to use a scaffold over 4m high unless the scaffold has: (95) No person is to interfere or alter a scaffold unless trained, competent and authorised to do so. Any alterations are to be recertified as fit for use. (96) Any incomplete scaffolding must be labelled to indicate it is not complete and must have a hard barrier fitted to the access point/s. (97) All Scaffolding shall conform to AS/NZS 4576:1995 and only be erected, modified and dismantled in accordance with AS/NZS 1576. (98) All scaffold more than 1.5m high shall be erected, modified or disassembled by a certificated Scaffolder who holds a high-risk work licence (either a Basic, Intermediate or Advanced Scaffolding certificate). (99) Persons erecting scaffold platforms shall wear fall restraint or arrest systems where there is a risk of falling more than 1.8m or where it is not possible to maintain three points of contact with the scaffold (e.g. Using two hands to perform the work). (100) Persons working from scaffold platforms shall not leave the confines of the platform edge protection without a fall restraint or arrest system. (101) Mobile scaffolds may be used where it is not practicable to use fixed scaffolding and where there is a requirement for regular movement of the working platform. Supporting surfaces shall be hard and level and wheels/casters shall be locked. (102) If ladders are used, they must be selected to suit the task to be undertaken. In doing this, you should consider the duration of the task, the physical surroundings of where the task is to be undertaken and the prevailing weather conditions (103) Ladders selected must be: (104) The following safe work practices shall be observed when employees are working with ladders. (105) Before setting up a ladder, it should be inspected for visible damage or faults, for example broken rungs, stiles and footings. Faulty or damaged ladders must be tagged out and removed from service. (106) When setting up a ladder you should check that: (107) Portable step ladders and trestle ladders should not be used for entries or exits. Stepladders should be set up in the fully opened position and may require a second person to ‘foot’ the ladder for added stability. (108) Except where additional fall protection equipment is used in conjunction with the ladder it is not safe to: (109) Extension or single ladders should only be used as a means of access to or exit from a work area or for short duration light work that can be carried out safely from the ladder. (110) The ladder must be angled on an approximate 4 to1 ratio, i.e. the base of the ladder should be one metre out for every four metres in height. (111) All ladders shall be secured at the top whilst a person is working on the ladder. The ladder shall be stabilized by another person while the ladder is being secured. If the ladder cannot be secured, then a person shall hold the ladder for the entire period that someone is working on it. (113) Landings shall be provided at every four (4) metres level in case of any vertical or section of vertical ladders which are to be used for any purpose other than riggers access. Vertical ladders shall only be used where it is impossible to erect ladders at the correct slope. (114) Ladders used for access or egress from excavations, pits, tanks etc. shall be fitted to landing platforms with guard rails designed to an acceptable standard. (116) Ladders should be regularly inspected by a competent person in accordance with the manufacturer’s recommendations. Ladders with any of the following faults should be replaced or repaired: (117) Ladders shall be always maintained in good condition. The joint between the steps and side rails shall be tight, all hardware and fittings securely attached, and the movable parts shall operate freely without binding or undue play. Metal bearings or locks, wheels, pulleys, etc. shall be frequently lubricated. Rungs shall be kept free of grease and oil. (118) EWPs include boom-type EWPs and scissor lifts. The main hazards related to the use of EWPs are contact with electric lines, overturning the machine, falling from the work platform, and potential crushing hazards when elevating the platform or moving laterally. (119) An EWP is only to be used as a working platform and not as a means of entering or exiting a work area unless the conditions set out in AS 2550.10–2006: Cranes, hoists and winches – Safe use – Mobile elevating work platforms are met. (120) An EWP is only to be used on a solid level surface, unless it is designed for use on rough terrain. (121) Check the surface area to make sure there are no penetrations or obstructions that could cause uncontrolled movement or overturning of the EWP. (122) Only employees or contractors who are trained, competent and authorised are to operate EWPs. Operating a boom-type EWP with a boom length of 11 metres or more requires a high-risk work licence. (123) Every person in the ‘basket’ must be always secured with suitable Fall restraint equipment. There must also be systems in place to prevent tools and equipment from falling from the basket. This shall also apply when moving any EWP (inclusive of loading and unloading of an EWP from a transport vehicle) whether elevated or not. (124) An observer / spotter shall be always available for employees working on EWPs to provide additional guidance during moving operations and ensure that persons can readily respond in an emergency. (125) Fall protection using a harness and lanyard shall be deemed as mandatory when working in an elevated work platform (EWP) including booms and scissor lifts. (126) Workboxes are designed to be supported from above by a crane, hoist, or other mechanical device whereas work platforms are designed to be supported from underneath or the side by forklifts or other mechanical devices. (127) Ensure the workbox or work platform: (128) A lift box is a personnel carrying device designed to be suspended by a crane. Ensure that the crane and the workbox are suitable for the task that is to be performed. (129) Personnel shall only access or egress the lift box from the ground or a solid construction. (130) Personnel are to wear industrial fall arrest or restraint systems and devices anchored to the crane hook at all times while elevated in the lift box. Users of fall-arrest/restraint equipment shall be trained, competent and authorised to work at height. (131) The crane’s ‘free fall facility’ shall not be operational while the crane is supporting a lift box carrying personnel. (132) It is prohibited for personnel to ride in a lift box when crane is travelling. (133) A work cage is a personnel lifting device designed to be attached to a forklift or other front-end loader type mobile plant and are only to be used on plant designed for their use. (134) Only workers who are trained, competent and authorised are to operate the forklift or other mobile plant. (135) Work cages are to have the following features as a minimum: (136) An inspection is to be carried out on the work cage prior to use to ensure it is free from defects and the safety chains and locks are working. (137) The forklift tines are to be located within the pockets of the work cage and the work cage is to be fully back against the forklift mast. (138) The forklift operator is to remain in the forklift at all times while there are personnel in the work cage. (139) The mast is to remain vertical at all times and the forklift is not to be driven while personnel are in the work cage. The forklift is to be in neutral and handbrake engaged when personnel are in the work cage. Persons shall keep body parts inside the cage on the mast side of the cage. (140) Barricading is to be set out around the area. (141) The forklift operator is to check the raising and lowering of the secured work cage before personnel enter the work cage to begin work. (142) Communications are to be decided prior to beginning work in the work cage. (143) Full safety harness shall be worn by all personnel in the work cage. Harnesses must be attached to fall-arrest anchorage points in the safety cage. Energy absorbers must be used on the lanyards. Users of fall-arrest/restraint equipment shall be trained, competent and authorised to work at height. (144) Note: It is prohibited for personnel to ride in a safety cage or workbox when travelling. (145) Where trenching works present a risk of a person falling into the trench, any such risk should be controlled by the provision of: (146) Refer to HRP21: Excavation and Trenching. (147) All employees, who are required to work at height using prevention of falls systems shall: (148) Hold a certificate of competency from a nationally accredited Registered Training Organisation (RTO). (149) Be deemed competent via an assessment of competency. (150) Only trained and competent persons shall be permitted to work at height under prevention of falls systems. (151) Refer to WHSMP06: Training and Competency procedure for further guidance. (152) Safety equipment and devices other than industrial fall arrest systems and devices shall be inspected at intervals prescribed by the manufacturer or where specified within Codes of Practice, Australian Standards, Procedures, or other documents. (153) All industrial fall arrest systems and devices shall be placed on a register, tagged, and inspected prior to use, after use and in the event of a fall arrest. (154) Scheduled inspections shall be conducted quarterly by a suitably trained and competent person in accordance with AS/NZS 1891.4.the last date on which it was fully serviced. (155) Damaged or defective equipment shall be withdrawn from service and either destroyed or an ‘Out of Service’ tag affix pending repair by a Competent Person. Equipment that has been subject to the arrest of a fall shall be immediately tagged Out of Service. Such equipment shall be kept available only for the purposes of completing an incident investigation and when all investigations are complete and signed off the harness shall be destroyed. (156) As a minimum, this shall include the following: (157) Where equipment is found to be expired, equipment shall be removed from service. (158) Assurance activities shall be carried out to ensure safe work practises and compliance to the requirements of this procedure. (159) Documented inspection records should be scanned and saved in RiskWare. (160) Refer to WHS Responsibility and Accountability Statement. (161) All relevant documentation will be recorded and kept in accordance with WHS Legislation and other legislative obligations including: (162) This procedure will be reviewed as per nominated review dates or because of other events, such as: HRP02: Working at Heights
Section 1 - Purpose and Scope
Section 2 - Definitions
Top of Page
Section 3 - General Principles
Consultation
How to identify fall hazards
Risk Assessment
How to assess the risk
How to control the risk
Rescue Plans
Emergency Response
Working at Heights Controls
Work at Height Permit
Work positioning system
Industrial Rope Access System
Fall Restraint System
Restraint technique
Fall Arrest System
Harnesses and Lanyards
Static Lines
Anchorage Points
Inertia Reels
Protection from Hot Works
Work Controls
Fixed Platforms, Walkways, Stairs and Ladders
Perimeter guardrails
Protection for holes and openings
Overhead work – Falling/Dropped objects
Raising and lowering tools and equipment
Scaffolding
Portable Ladders
Positioning and setting up ladders
Step Ladders
Straight or extension ladders
Safe Use of Ladders
Maintenance
Elevated Work Platforms (EWPs)
Workboxes and Work platforms
Lift Boxes
Work Cages
Excavations and Trenching
Training and Competency
Inspection and Maintenance
Monitoring
Section 4 - Roles and Responisbilities
Section 5 - Records of Documentation
Top of PageSection 6 - Revision and Approval History
Top of PageSection 7 - References
Top of Page
Section 8 - Related Documents
WHS Responsibility and Accountability Statement